( they had some bad coolers out there for a while) Would put oil in coolant but no coolant In oil everytime. The monitoring system determines the level of action that is taken by the ECM in response to a condition that can damage the engine. The 3176C and 3196 engines will revert to a map dependent value. Start of carbon buildup due to leak at injector seat, mage 7. Outside Leaks (Go to Step 1) Probable Cause(s): * Leaks In Hoses Or Connections * Leaks In The Radiator And/Or Expansion Tank * Leaks… So did the bottle test on over flow hose nothing. If the engine speed is greater than 1000 RPM the fault is logged and the warning light will illuminate. Cat Man, Cat Engine Expert. Caterpillar:3406,3408,3412 Series: 3406E Aftercooler cost. No oil in the coolant. Search "" Close search Cancel. BrentR718. How to set up the fan controls on a CAT 3406E using ET and a test light 3176C, 3406E and 3456 Industrial Engines Troubleshooting – Diagnostic Code Cross Reference, 3176C, 3406E and 3456 Industrial Engines Troubleshooting – Acceleration Is Poor or Throttle Response Is Poor. Cat Engine Expert. We're working on a 2001 Newmar Mountain air 38 foot motor. For example a CAT 3306 will require more coolant than say a Cummins 4BT. cat 3406 heat exchanger needs cleaning: pointrunner : 3 - 10-Jan-07 Original Post : 09-Jan-07 : Rebuilding my 3406E after 12,000 hours. Join Date: Sep 2004. Carbon buildup due to leak at injector seat. We're taking you through how that coolant can get into your engine and what you can do about it. By filling the system from the bottom, any air in the system is pushed out through radiator top … If you been around the 3406 series engines much you know how aggravating these two lines are to change! Caterpillar 3406E, C15, & C15 ACERT engines all use the same style cylinder head, injectors, and injector cups (see images 1 & 2 below). The engine will be shutdown after 20 seconds. Anyone have any ideas? Refer to Troubleshooting, “Sensor Signal (Analog, Active) – Test”. These engines maintain low operating costs to keep your customers profitable for years to come. If the coolant is warm, the water temperature regulators (20) will be open. When the water temperature regulators (20) are open, they make a restriction in the inside bypass (10) and the coolant goes through radiator top hose (3) and into radiator top tank (2) or left side tank (2). Cat Forums. c-10, c-12, 3406e, c-15 & c-16 truck engine electrical system schematic ... engine coolant level normal (note g) engine coolant level low (no te g) ret arder solenoid med/hi switch. I have steam coming through the blow by tube. f you own a newer piece of Cat® equipment, you probably haven’t given coolant much thought. Would this be the injector cups, or a cracked head maybe? I have a CAT 3406E and I have been losing coolant recently. I'm thinking either head gasket or cracked head. The injector doesn't actually even touch the injector cup. Free shipping. 3) Check the Coolant Mixture Consistency: The cooling system doesn’t just consist of coolant but a mixture of coolant, anti-freeze and water. When the only thing I need it was the o ring style cap. Note: In air to air aftercooled systems, a coolant mixture with a minimum of 30 percent ethylene glycol base antifreeze must be used for efficient water pump performance. Posted in 3406E. They have the reliability that older, mechanical engines have, but also have the benefits of being an electrical motor. Vocational, Technical or Trade Scho. Cindy Light Load Member. Where can I send the heat exchanger to have it cleaned? When any of these conditions occur, the appropriate event code will be generated. Published by sam. Complete injector for 3406E / C15, mage 3. If you notice this failure in your CAT C15 or 3406E, it's important that you get it taken care of right away, before it can cause even more problems in your diesel engine. I also spoke with shell about cat coolant and shell said there’s met all cat criteria so I’m using it. Share this conversation . The Platinum Level is the most complete rebuild option we offer. Sep 16, 2012 0. Caterpillar:3406,3408,3412 Series: Control Panel: Nancy M Caporale : 2 - 23-Jul-05 Original Post : 20-Jul-05 : Is it at all possible to obtain a wiring diagram for between the engine control box and the instrument panel for a Caterpillar 3406E. The 3406E was one of the best engines that Caterpillar produced. Search Search. Your email address will not be published. $119.99. Satisfied Customers: 10,206. I spoke to cat about coolant on my 3406c a couple months ago. Refill the cooling system with the proper coolant. ... Then we wnt out to go for a little ride in the Acar, checked the Engine Oil and found some coolant in the oil! 3406E/C15 Fuel In Coolant Engine Miss Explained . Required fields are marked *. I have a 3406E engine that is building pressure in cooling system and blowing coolant out overflow changed radiator cap was better for a day now it is blowing coolant back out over flow also oil is a little milkey and over full about 1 gallon i have now pressurized the cooling system too 20psi and is has held pressure over night with no leaks or loss of coolant . Coolant Spin-on w/ BTE Formula Filter BW5140. Also had oil cooler go bad 3 different times in 500,000 miles. Cat diesel engine 3406, 3408, 3412, 3456 series, operation, maintenance, manual, service, workshop, part catalog Home; FORUMS. These o-rings will then fail as they were not designed to withstand the high cylinder temperatures and pressure. The Fleece FPE-CLNTBYPS-CUMMINS-MAN Coolant Bypass Kit addresses the common issue of poor coolant flow to the back cylinders in your 2003-2007 Dodge Ram 5. Thanks!!!..." Products from Highway and Heavy Parts presented in this web site are not to be confused with any of the products or trademarks of any OEM company. Coolant Hose 5/8" x 50FT 136-1953 Caterpillar 970F CAT Gates Blue Stripe 30BS62 ... DORMAN Coolant Tube Lower Caterpillar C15 for Kenworth T800 T600. CAT 3176, 3196, 3406E troubleshooting manual, 159 pages - click to download. If you're running a C15 or 3406E diesel engine, you may have experienced your engine missing. Highway and Heavy Parts is in no way associated, sponsored, or affiliated with any OEM manufacturer. The oil on the dipstick looks ok but oil level was a little low-not overfull. Highway & Heavy Parts can help you get the diesel engine replacement parts you need to keep your engine running for miles to come. Call us at 844-304-7688, or request a quote online! Overheating from a power loss in this kind of weather is very understandable, the engine and cooling system are being worked extra hard and beyond their capacities. 65 4. Caterpillar D9T Crawler Tractor. For your largest power needs in any environment, Cat ® 3406C Industrial Diesel Engines offer the unsurpassed performance and durability your customers need to keep their industrial applications and operations running. Cat Man. Cat Man. Mitchell S. Oct. 7, 2020 "So far so good. Expand search. Holt/Cat here said that its a 50/50 deal they’ve seen whether or not they mix both ways. Diesel Talk Episode 2 Oil In Coolant Pc 11 Oil And Can You Be Image 1. This normally happens because of a failure in your engine, often related to your injectors and o-rings. You will find Extended Life Coolants, Conventional Coolant/Antifreeze and Diesel Exhaust Fluid in this portfolio of products. And for the life of me cannot find the trottle position sensor. 12 Posts . Ask Your Own Medium and Heavy Trucks Question. Changed cooler, flushed the radiator and block with dishwasher soap ten times and I was back on the road. The, These engines might be similar, but there are a few key differences. This mixture keeps the cavitation temperature range of the coolant high enough for efficient performance. My 3406E is getting coolant in the fuel? This may be due to imperfections in either the head casting, the injector, or both. Answered in 7 minutes by: 8/17/2016. 99% of the time it is the back cylinders that are blown in a Cat, the head restricts the coolant flow , and the coolant comes into the block at #4, and goes back to the water pump at the front. While driving down the road, the water temperature gauge began to drop to 100 degrees. Was going to run the overhead on it the other day, pulled the front vave cover off and there is a yellow film all on the inside of the engine. Hi, I have a 98 pete with a 3406e cat. or Best Offer. How to set up the fan controls on a CAT 3406E using ET and a test light If the injector to head seat is not sealing, it will let engine cylinder pressure go past the seat and pass in-between the cup and injector. When a vehicle overheats, or after the engine has been turned off after a long ride, an expansion valve opens inside the radiator cap to allow pressurized coolant to enter the overflow reservoir. 3406E/C15 Fuel In Coolant Engine Miss Explained, Caterpillar 3406E, C15, & C15 ACERT engines all use the same style cylinder head, injectors, and injector cups (see images 1 & 2 below). I have steam coming through the blow by tube. The trip points for some of the parameters may be adjustable with Cat ET. I know the water pump should have a weep hole, but I still haven't found it. Received oil test says evidence of anti freeze in oil. Check the oil for coolant. Our ASE Certified Technicians can help! SKU: 232385 | Mfr: Baldwin | Mfg# BW5140 | LFS# BLDBW5140 "Very smooth and had products other places didn’t have..." Anders E. Oct. 10, 2020 "Great service! The ratio is very important to … Posted 11/16/2014 14:55 (#4181319 - in reply to #4180703) Subject: RE: cat 3406e antifreeze in fuel Is coolant low in all this , only reason I ask is some of the winter road diesel I got before is to me the colour of prestone green. Cat 3406B Coolant in the Oil! Your email address will not be published. Refer to the oil pressure map in Illustration 2 or refer to the oil pressure map in Illustration 3. Hey guys, I am working on an 87 Freightliner with a B model Cat in it. 6 satisfied customers. Tomdoc : 2 - 15-Jun-18 Original Post : 02-Feb-18 : Both aftercoolers on my 2002 cat 3406E engines need to be replaced. #2 07-02-2006, 02:11 AM Maniac. Seating surface of injector to head is below the injector cup, age 5. Learn more about how the C15, C15 ACERT, and the 3406E differ in our blog post! f you own a newer piece of Cat® equipment, you probably haven’t given coolant much thought. It has red cat ELC in it. Would this be the oil cooler? )(01/47 - 12/68). Coolant loss results, without obvious puddles signs. The coolant will go through inside bypass (10) to water pump (13). Originally Posted November 13, 2014; Edited February 7, 2020. Load on the system. Kenworth W900 Upper Coolant Tube Stainless Steel Cat C15 3406E OE# K181-5598. Refill the oil after the leak has been repaired. If coolant temperature is too high, pressure will be high enough to move the cap off of the sealing surface in the radiator and cause coolant loss through the overflow tube. Wondering how to add more horsepower to a Cat C15, C7, C13, or 3406 engine easily, this video describes the best and easiest way to do it. If coolant is found in the oil, drain the oil. The engine has been derated. Home > Caterpillar > Engine Kits/Parts > Fuel/coolant hose update kit : Alternative Views: Our Price: $ 450.00. 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Oil Pump – Inspect, 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Oil Pressure – Test, 3406E and 3456 Industrial Engines Testing and Adjusting – Engine Valve Lash – Inspect/Adjust, 3406E and 3456 Industrial Engines Testing and Adjusting – Aftercooler – Test, 3406E and 3456 Industrial Engines Testing and Adjusting – Inlet Manifold Pressure – Test, E016(3) High Engine Coolant Temperature Shutdown, E017(1) High Engine Coolant Temperature Warning, E058(3) Low Engine Coolant Level Shutdown. I cannot see any antifreeze or any leaks anywhere but I do have the steam coming through the b … read more. bender , … It also helps that they are a pre-emissions engine, which is preferred by many that drive and work on these heavy duty diesel engines, but is outlawed in the state of California. Learn more about. Expansion tank too small: That’s because your machine came factory-filled with Cat Coolant that lasts for 6,000 hours — three times as long as conventional coolant — with no extender required. The element has a specific amount of inhibitor for acceptable cooling system protection. Jan 4, 2014 #1. gtilogistics Bobtail Member. If the engine gets too hot and a loss of coolant is a problem, a pressure loss in the cooling system could be the cause. 20 seconds after reaching 106 °C (223 °F) the engine will shutdown. Vocational, Technical or Trade Scho. Product Code: 3406E-FUEL-COOLANT-LINE-KIT. input #15 nega tive. Need parts for your 3406E or C15? Caterpillar:3406,3408,3412 Series: Control Panel: Nancy M Caporale : 2 - 23-Jul-05 Original Post : 20-Jul-05 : Is it at all possible to obtain a wiring diagram for between the engine control box and the instrument panel for a Caterpillar 3406E. I have a CAT 3406E and I have been losing coolant recently. Expansion tank too small: 2000 Cat 3406E 500HP 925,000 miles 24,000 hours est. I have bought a 3406E to replace my aging 3406B but it does not have a instrument panel with the engine. Miss was terrible with two Cat Reman injectors, but finally smoothed out under load when hot with a BRAND NEW cat injector. In no way is it implied that the products listed to fit these manufacturer’s models are original equipment parts, rather they are replacement aftermarket parts and accessories. After checking out the engine we found the oil cooler was the problem. 3116 and 3126 Truck Engines Loss Of Coolant Posted on July 25, 2017 by sam A. 105-0 High Inlet Air Manifold Temperature Warning. The engine will be shutdown after 20 seconds. Location: Northeast. This normally happens because of a failure in your engine, often related to your injectors and o-rings. It was the last the 3406 model engine, with its predecessor being the 3406C. 3406e cat smoking and oil in the coolant Discussion in 'Peterbilt Forum' started by Cindy, Oct 6, 2015. Oct 6, 2015 #1. Read our post to learn the symptoms that you need to, how the C15, C15 ACERT, and the 3406E differ, replace your C15 cylinder head components, Diesel Engine Product Spotlight: Case Skid Steer Common Rail Injectors and High-Pressure Pump, Diesel Engine Product Spotlight: Case/New Holland Fuel Injector, OEM vs. HHP Bosch Diesel Engine Supply Chain, Heavy Duty Diesel Engine Tech Tips & How To Help. C15 Injector shown installed in the injector cup, age 6. I gave them the specs on shell rotela elc , they said it was good stuff and suitable to use. That’s because your machine came factory-filled with Cat Coolant that lasts for 6,000 hours — three times as long as conventional coolant — with no extender required. Qty: Description This update kit is designed to get rid of the notorious fuel and water line that rubs the front cover of 3406E engines. GUIDELINES; More. Follow the engine operations manual to the letter. If the reading on Cat ET for the coolant temperature is not reasonable, troubleshoot the circuit and the coolant temperature sensor. Pulled the filler cap and the crankcase breather off and found some more. It is smoking and I found oil in the coolant. Only 1 left! (see images 3 & 4 below). Greg T. Oct. 8, 2020 "Easily found what I needed at a great price and a coupon actually worked!" Need to replace it. 4 : Caterpillar:3406,3408,3412 Series: Trottle position sensor: Jpdebs : 4 - 19-Jan-17 Original Post : 18-Jan-17 : Have caterpillars 3406e. 23, Above Normal Coolant Temperature. Show More. I was losing power on the motor found out that the gasket was leaking. CT-S-ENG3406 CCaatteerrppiillllaarr Service Manual 3406 Diesel Truck Engine S/n 92U1 & up THIS IS A MANUAL PRODUCED BYJENSALES INC.WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT’S SUCCESSORS.CATERPILLAR AND IT’S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. Caterpillar:3406,3408,3412 Series: Trottle position sensor: Jpdebs : 4 - 19-Jan-17 Original Post : 18-Jan-17 : Have caterpillars 3406e. So I just bought a columbia with c15 acert 435hp, I fill a gallon of water then drive about 15 miles, I noticed the coolant is gone. FAST 'N FREE. Does anyone know where it will be located. The motor still seems to be running good. Platinum Engine Overhaul Kits for the Cat® 3406E Engine. Well, in some cases, it can be caused by coolant entering your engine. When this happens, the cylinder pressure and heat can now reach both the injector o-ring and the upper injector cup o-ring. When putting coolant in the cooling system, coolant from surge tank (9) goes through shunt line (4) to the inlet of water pump (13) and fills cylinder block (19) from the bottom. Well, in some cases, it can be caused by coolant entering your engine. 23, Above Normal Coolant Temperature. 41 sold. 3406E misfire that won't go away, even after overhaul Discussion in 'Heavy ... Cat ET shows it is cylinder 3...it contributes very little but still passes the automated cutout tests. The trip points for some of the parameters may be adjustable with Cat ET. At the same time the oil temperature began to rise. Table 3 also contains the minimum and maximum ranges for the parameter and the default trip points for each parameter. Got a 2001 Western Star with 3406E CAT. Recently I have noticed some contamination in the coolant on the port engine, when looking through the site glass on the heat exchanger. All Rights Reserved. No coolant in it though. Thank you and Serial # Help!!!! 5,142 satisfied customers. So, why does that happen? I have a 3406E cat and I have problem with losing power This all a did to it new fuel pump, change fuel filter, check for air in the system, all new fuel Houls, fuel pressure at 80, all 6 New injecter … read more. Was: $122.95. Engine Overhaul Kits available for the Cat® 3406E Engine. If coolant temperature is too high, pressure will be high enough to move the cap off of the sealing surface in the radiator and cause coolant loss through the overflow tube. Overflow Reservoir. $74.90. Having to add about a gallon of antifreeze everyday and no leaks. Carbon buildup or tracking on the inside of the injector cup or on the injector body above the sealing line (see images 6 & 7 below). Coolant flows through lines from the water pump to the base and back to the air compressor (accessories). I was worried it was the head also, but all the old timers said it was the cooler and sure enough that's what it was. Coolant constantly flows through the coolant conditioner element. Truck was running fine when parked yesterday this morning checked the oil and it was gray and milky so I drained the oil pan and coolant. Login/Sign Up Account Management. Table 3 contains the parameters that are monitored and the appropriate event code(s) that can be generated for that parameter. The cylinder head casting is worn, pitted, or otherwise damaged. I have a CAT 3406E and I have been losing coolant recently. And purchase the hole assembly. Page 1 of 3 1 2 3 Next > ... No mystery coolant loss. Check that the engine is not loaded beyond design. All parts listed to fit these manufacturers models are replacement aftermarket parts. See Problem No. Category: Medium and Heavy Trucks. Engine miss from combustion pressure aerating the fuel, Overheat of the injector tip causing a miss. Availability:: Usually Ships in 24 to 48 Hours Product Code: 3406E-FUEL-COOLANT-LINE-KIT. Refer to the Operation and Maintenance Manual for the correct coolant and capacities. Cat Engine Expert. Driver has been adding coolant little by little over a couple months. Traces of coolant or leaking coolant around the injector cup. The heads do crack and if it does add bubbles then when it is hot put shop air into the outlet and it should put air in the coolant. Save my name, email, and website in this browser for the next time I comment. The actual settings for each parameter can be viewed with Caterpillar Electronic Technician (ET). Copyright © 2021 Highway and Heavy Parts. The injector body is worn, warped, or damaged. Seating surface of injector tip to cylinder head, mage 4. When a vehicle overheats, or after the engine has been turned off after a long ride, an expansion valve opens inside the radiator cap to allow pressurized coolant to enter the overflow reservoir. The injector hold down bolts were improperly tightened or stretched. They deliver high power output, proven reliability and excellent fuel efficiency. View all posts by sam Post navigation. 3406E and C15 Marine Engines Aftercooler Condensate Drain Valve - Inspect/Clean 3408C, 3412, 3412C, and 3412D High Performance Marine Engines Engine Air Cleaner Service Indicator - Inspect 3406E and C15 Marine Engines Engine Oil Level - Check Technician: Cat Man, Cat Engine Expert replied 4 years ago. Learn more here! 8. 8. I noticed on my 3406E cat out of the breather thick oil with whitish stuff coming out.the coolant in the reservoir is also thick and the reservoir cap has a white substance forming on it.Has oil mixed … read more. I have replaced the injector in cylinder 3 (3) times. This truck came into the shop with coolant mixing into the oil. Coolant loss results, without obvious puddles signs. Some of the signs that an injector seat is not sealing correctly are: The failure of these o-rings can lead to problems such as: The cause of this type of failure can be contributed to a few possibilities such as: Not sure what diesel engine parts you need for your repair? The 3406E engine and the 3456 engine will trip at 200 kPa (29 psi). Cat 3406E 6nz water/coolant pressure Discussion in 'Trucks [ Eighteen Wheelers ]' started by Moving on Down the Road, Nov 11, 2010. It’s hands-off and worry-free. Where to start looking for a leak? … vehicle speed in positive (note f) ... 84-01 loss of vehicle speed signal 31 190-12 loss of engine crank sensor rpm signal 34. '06 Cat C9 ACERT 700,000 mi.s No APU No Espar or other fuel fired type coolant heaters No fuel dilution in Polaris labs Oil Analysis (<1% - Estimate) No postassium in Oil (0) so no coolant in oil Motor has not run hot, if anything, too cool 185 to 190 degree area Added a quart of coolant in 50,000 mi.s Motor has no EGR or DPF So, why does that happen? What should I expect to pay for the aftercoolers and outer covers. The seat is located below the injector cup and should completely seal the cup from combustion pressure and heat. Overflow Reservoir. Driver confirmed added a short gallon a week ago. Refer to the Operation and Maintenance Manual for the correct oil capacities. I have bought a 3406E to replace my aging 3406B but it does not have a instrument panel with the engine. Test pressure and flow rate. One issue with this design is that it is possible for the injector to not seat completely against the cylinder head. These engines might be similar, but there are a few key differences. Caterpillar:3406,3408,3412 Series: Coolant Contamination: Hannah Lee : 1 - 11-May-08 Original Post : 11-May-08 : I have a pair of 3412, 1350 hp in my Hatteras. This happened to my 3406 last year.. started seeing oil in the coolant, then one morning it was mud in the coolant there was so much oil in it. Show Less. Item Tag #: DOR 904-7039: Assembly Info: Cat 3406E 14.6L: Item Info: Dorman 904-7039 Cat c15 acert losing coolant Discussion in 'Freightliner Forum' started by gtilogistics, Jan 4, 2014. Met all cat criteria for extended life coolant. Senior Board Member. It’s hands-off and worry-free. The injector on these engines seats directly against the cylinder head casting, not on the injector cup. removed rad cap used duct tape to cover radiator cap hole still showed no head gasket bubble.I do see a few bubbles in the water in over flow tank flowing by. CAT® COOLANTS Our complete line of Caterpillar coolant will meet the needs of your entire fleet of equipment. See Problem No. Shop the official Cat® Parts Store. Sep 15, 2011 Lakeland, Fl 0. The engine derates 35 percent of the difference between rated torque map and low power torque map for every degree above 103 °C (217 °F) up to 106 °C (223 °F). The engine will be derated to a map dependent value ten seconds after a warning. It doesn't appear that any coolant is getting into the crankcase. Qty: Description This update kit is designed to get rid of the notorious fuel and water line that rubs the front cover of 3406E engines. Call our ASE Certified Technicians to make sure you get the right parts the first time! 40 6. I cannot see any antifreeze or any leaks anywhere but I do have the steam coming through the blow by tube and losing coolant and can't figure out what's happening.